Automatic Powder Coating Line for Fence, Cabinet, Door, Window Frame, and Aluminum Profiles
Product Overview
The automatic powder coating line for aluminum profiles, including fences, cabinet doors, and window frames, incorporates a series of steps designed to ensure high-quality finishes and efficiency. These steps include degreasing, surface conditioning, phosphating, and drying, with each process tailored to the specific requirements of the workpieces. For rusted workpieces, additional processes such as shot blasting or sandblasting are required.
| Systems Technical | Process and Options |
| Pretreatment | washing, degreasing, etching, phosphating, blasting |
| Spray Booths | manual or automatic with powder recycle system |
| Drying&Curing Ovens | tunnel ovens, bridge ovens, box ovens |
| Heating Source | coal/ diesel/ bio-particles/ L.P.G./ N.G./ electricity |
| Transport system | chain conveyor, power and free conveyor |
Pretreatment Process Steps
- Pre-Degreasing (Hot Water Washing)
- Main Degreasing (Water Washing)
- Surface Conditioning
- Phosphating
- Washing
- Dehydration and Drying
Jingtu offers both liquid and dry pretreatment options to suit various workpieces, ensuring that each part is properly cleaned and prepared for powder coating.
Quick Color Change Booth
- No Powder Spillage: Effectively reduces powder waste and prevents dust overflow.
- Quick Color Change: Achieve automatic color changes in just 10-15 minutes, enabling multiple color switches with ease.
- High Powder Recovery Rate: Our system achieves an impressive powder recovery rate of up to 99.2%, minimizing waste.
- No Bottoming Phenomenon: The workpiece grooves are designed to prevent any powder buildup at the base.
- Easy Maintenance: The system is designed for easy cleaning, saving labor time and simplifying the color change process.
Chain Conveyor System
- Customizable Design: We offer personalized designs based on customer needs, including 150 rails <30kg and 250 rails <50kg (single point lifting).
- Operational Stability: High-end conveyor systems equipped with a torque limiter, ensuring smooth operation by automatically stopping the conveyor in case of a malfunction, which can be quickly restarted after resolution.
- Increased Efficiency: Highly automated processes help boost overall productivity.
Bridge Oven
The Jingtu bridge oven features excellent thermal insulation, preventing convection between hot and cold air to ensure uniform temperature throughout the furnace. This design reduces heat loss, keeping energy consumption at a minimum.
Curing Oven
- Wind Curtain Technology: A patented design at both ends of the oven prevents heat dissipation, saving fuel.
- Thermal Bridge Technology: The curing furnace insulation board is seamlessly connected, utilizing advanced thermal bridge transmission technology for efficient heat retention.
- Oil-Burning Heating Type: Hot air circulation reaches a balanced air supply and return, ensuring even temperature distribution.
- Temperature Control: After testing, the temperature difference inside the furnace is consistently maintained at less than ± 3°C, meeting the standards of advanced international products.
This system is designed to enhance productivity, reduce operational costs, and improve the quality and consistency of powder coating for various industrial and commercial applications.
Please Contact Us
Email: richard@jingtufangfu.com
WhatsApp: +86 13697349017
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Automatic Fence Cabinet Door Window Frame Aluminum Profiles Powder Coating Line Images
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